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US: Hobbyist builds 200-watt portable laser from scrap parts

A video on YouTube shows a homemade 200-watt portable laser “bazooka” made from cast off parts and broken electronics. One week after being posted on June 28 2016, the video from user “Styropyro” (Drake Anthony) had 1,733,000 views. Stories about the laser were also featured on major media sources including the Daily Mail, the Mirror, Popular Science, Yahoo News/Popular Mechanics, Gizmodo, and TechCrunch.

Anthony started by harvesting lasers used in DLP video projectors, such as the Casio “LampFree” series:

Casio LampFree laser hybrid projectors

He purchased four broken projectors, each with an array of blue laser diodes totaling 50 watts, to get a grand total of 200 watts of laser output. He then used knife-edge optical components to help superimpose all the laser beams.

When energized, the beam is immense and powerful:

styro-small

The highest (most hazardous) laser classification is Class 4, which starts at 500 milliwatts (0.5 watts). Such lasers can cause instant eye injury, skin burns and can burn materials. Anthony’s 200 watt laser is 400 times more powerful than the 0.5 watt limit where Class 4 begins.

In the video, Anthony says “this feels like I’m holding a bolt of lightning in my hands. This is definitely my new favorite toy.”

Adding a magnifying glass to the end focuses the beam onto a spot that can almost instantly burn a block of wood:

200w styropyro laser 02

When operating the laser, Anthony wears a welder’s mask with laser goggles fitted. This prevents potential retinal burns caused by looking at the concentrated laser light. Below he is shown with the laser and mask.

200w styropyro laser instagram

At the end of the video, he says “I'm glad to have finally finished this beast because that means I can start working on some of my other projects, and in the coming months I have a lot of crazy stuff planned including impulse lasers that peak in the megawatts as well as explosively pumped lasers, so I'm looking forward to that….Until the next time, stay safe and happy lasing!”

Drake Anthony is a 23-year old senior at Southern Illinois University, who has been accepted into the University of Rochester PhD program. In a Feb. 2016 newspaper profile entitled “SIU student turns passion for lasers into potential career”, the author notes that “What really excites Anthony is the science behind the beam.” She quotes him as saying “From a theory perspective, it’s beautiful. It uses physics, it uses quantum physics, chemistry, good things of math, engineering. It’s just this conglomeration of all the best things that humans have come up with.”

From the YouTube video
“My Homebuilt 200W LASER BAZOOKA!!!!!”, posted June 28 2016